Oil purification does not have to be complicated or difficult. In fact, it can be very simple! There is an oil purifier on the market today that offers simple on/off operation and only requires one utility…power. This purifier can remove water, gases/hydrocarbons, and particulate, bringing your oil back to “like” new condition without impacting the oils properties or additives and significantly improving machinery reliability and MTBF.
Water Removal
Water is reported by many industries as the #1 contaminate found in oil systems…and it can be the most difficult to remove. Free water can be removed by most of the older technologies such as centrifuges and coalescers; however, to get the dissolved water out and stop the rust, corrosion and additive depletion you must use a technology that can remove all forms of water to very dry levels. Zero water = Maintenance Savings!!
Degasification
Seal oil leakage and the continuing problem of sour oil disposal can be a maintenance nightmare. Improved seal designs are the solution to this challenge however, until that machine comes down at turnaround…an oil purifier that can degas can save you major dollars by eliminating new oil purchases, sour oil disposal, and your employee’s handling this hazardous gas ladened oil. Keep the oil in the tank and send the gases to the flare…it’s that simple!
Email Keith at mac@lsc.com or call LSC to see a demonstration of the ThermoJet Oil Purifier at 713/464-6266 x 170 or...
Watch The Oil Purification Movie (Flash)
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
The Techkor wireless condition monitoring system automates collecting condition based maintenance (CBM) data in industrial environments. The system includes precision piezoelectric sensors, laser tachometers, database storage, and control/display software. All wireless units communicate with Network Access Points, bridging the wireless network to a cabled Ethernet network, eliminating expensive wiring costs. Wireless transmissions are encrypted and error corrected to ensure secure and reliable data. Thousands of sensors can be easily installed, configured, and monitored from a networked PC.
Wireless Condition Monitoring sensors complement data collector and online methods by expanding coverage into areas where traditional methods would be cost prohibitive or hazardous. Collect data efficiently and reliably with wireless sensors, so time is spent fixing problems, instead of finding problems.
For more information, please call Techkor Instrumentation (717) 939-2300 x256 or...
Visit the Maintenance Watchdog™ Web Site
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
Are you tired of asking, "How Much and How Often"?
Proactive lubrication methods don't have to be that complicated to effective and precise. This gentleman knows exactly when to stop and whether or not the bearing even gets lubricant to it...he uses the ORIGINAL "Acoustic Lubrication Method™"
"Bearing lubrication" has never been easier or more reliable, because the Ultra-Lube provides the user with feedback about the current lubrication status of components about to be lubricated. Simply connect the gun to the grease zerk nipple. The operator is now able to listen to the amplified "acoustic" bearing noise through the headset, discerning problems associated with lack of lubricant or too much lubricant. Both cases greatly shorten the design life of a bearing. No additional procedure is necessary other than to continue to grease components in the normal manner. It doesn't need to be more complicated!
For more information call UVLM toll free at 800-736-3757 or...
Visit UVLM Online to learn more
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-news.com
As the worlds of industry and manufacturing evolve, preventive maintenance (PM) and its various methodologies continue to increase in popularity and viability. PM specialists often use infrared thermography as a tool to unearth and depict problems and malfunctions in their work environments before they become hazardous and unnecessarily costly. However, with the advent of PM programs and IR technology comes the need for accurate and timely specialty report generation.
Infraspection Institute's Exception™ for Windows is the response to this need. This software is an easy-to-use tool, created specifically for the purpose of enabling the thermographer to quickly and accurately formulate IR reports. So, you can expect Exception™ to help free up the thermographer so he or she can spend more time in the field. Also, in our IR training and program development courses we teach a global approach to maintenance. This methodology is integrated into Exception.
For more information call the Infraspection Institute at 609-239-4788 or...
Visit the Infraspection Institute Web Site
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
Dingo continues its tradition of technical innovation with the release of Pocket MaintenanceGuy. Sync up and take your oil analysis and lubrication data with you to where the decisions are made - in the field.
Now field maintenance personnel can have complete and accurate information at their fingertips. They can also update asset and lubricant information, and record important field observations.
Any changes made in the field are synchronized with the users main account, while any new oil analysis results are also automatically updated. Dingo Maintenance Systems will offer Pocket MaintenanceGuy™ as either a stand alone add on to Desktop MaintenanceGuy, or bundled in a productivity package, including a Dymo label printer and access to live webinar training.
Call Dingo toll free in the USA at 888-346-4630 or in Australia at +617 3115 9000 or...
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
Proper use of Des-Case breathers can greatly enhance the effectiveness of lubricants and related machinery, saving you substantial money in the long-run.
To demonstrate your potential savings, Des-Case has created a very powerful, interactive electronic tool on their website. By answering a few key questions, you will have a compelling snapshot of how breathers can enhance your operations.
For a detailed explanation, to offer feedback or to discuss your results, please contact the Des-Case customer service team at 615.672.8800.
Try the 'e-valuator' tool to illustrate cost benefits of breather use
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
Vydas International Marketing has announced the release of a new unique portable power monitor manufactured by Load Controls Inc USA.
The NEW PPC-3 portable power cell, offers accurate and extremely fast (15mS) true power measurement which is ideal for machine analysis or process development, allowing process engineers the flexibility to assess the performance of individual machines and product processes.
The instrument has been designed to complement the innovative range of Power Cell transducers, which are now firmly established with process control customers who require the very best possible motor load "process end point" monitoring signal under the most difficult industrial conditions.
Using three clip on "Hall Effect" current sensors, the instrument has a wide frequency response, is not affected by poor wave shape or frequency and is suitable for use on the OUTPUT of variable frequency or inverter drives. Many other power monitors use current transformers (CT’s) and can not provide accurate measurements under such conditions.
The power monitor is mounted in a rugged easy to carry waterproof case. A bright digital true power display calibrated in Horsepower or Kilowatts is included, with peak emphasis allowing fast moving events to be monitored. Selection switches provide flexible ranges and both 0-10V and 4-20mA isolated analogue outputs allow measurements to be transferred to remote instrumentation, chart recorders, data loggers and computers.
Many industrial process machines such as grinders, mills, mixers, rollers, pumps, compressors, extruders etc may be improved by sensing power instead of just current. Applications include monitoring optimum feed rates, tool condition, mixture viscosity, pump or fan flow, obstructions or overloads.
The Portable Power Monitor and Power Cell transducers are particularly suited to mixer "process end point detection" where by measuring the true power drawn by stirrer or paddle drives, it is sensitive enough to detect minute viscosity changes.
For information call Vydas in the UK at +44 (0)1428 751822 (Hint - US callers drop the (0)
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com.
Raytek’s newest addition to the portable product family, the MiniTemp noncontact thermometer, is pocket-sized and easy to use. MiniTemp comes in two versions: MT2 without laser and MT4 with laser. The optional accessory package includes a soft pouch and wrist strap. The MT has proven applications in HVAC, Automotive and hundreds of uses at work or around the home. MINITEMP™—priced to fit any toolbox and small enough to fit in your pocket.
Features:
• Backlit display
• Selectable °C or °F
• Battery & Manual
• Optional wrist strap and soft carrying pouch
In stock - Call ReliabilityDirect.com toll free at 800.899.2241 or...
Visit ReliabilityDirect.com on the Web
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com.
A Great Machine for Teaching Bearing Faults & Balancing
Features
• Portable, robust, cost-effective balance and bearing vibration trainer.
• Ideal for teaching multi-plane balancing with centerhung / overhung rotors
• Can be setup to exhibit bearing fault frequencies both further away from, and closer to multiples of the shaft rotational speed (RPM)
• Develop signal processing techniques to identify bearing fault frequencies in the presence of defects, at multiples of shaft RPM, without using high-resolution spectra
• Use the BBS to recognize the vibration spectra of different bearing faults
• 10 different application specific study kits available
The Bearing/Balancing Simulator (BBS) is specifically designed to demonstrate and support the study of bearing faults and unbalance under controlled conditions. The BBS is a variable speed machine (available in either AC or DC) that can be used to generate each type of fault individually or in combinations, providing a stable platform for study. Since bearing related problems are very common, it is essential to have a thorough understanding of the associated fault signatures that occur under a variety of operating conditions. The same can be said for unbalance, where a properly balanced machine will save a factory on machine down time, replacement parts, inventory, and energy consumption. The BBS is available with either an AC drive or DC drive. The ten option kits include: eccentric rotor, cocked rotor, bent shaft, 5/8” and 1” diameter bearing fault kits, 5/8” and 1” diameter bearing loaders, 5/8” diameter sleeve bearings, and tachometer with analog output.
For more information call SpectraQuest at (804) 261-3300 or...
Visit the Bearing / Balancing Fault Simulator Web Page
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com.
"The hardest part of using a CMMS is getting the data into the system." -CMMS user
CMMS data group’s MVP Capture is a state-of-the-art solution that uses handheld wireless technology to collect data and deposit it in your CMMS with the click of a button.
MVP Capture Work Orders
MVP Capture Work Orders allows you to track both planned and unplanned work. Labor information, parts data, reason for outage, down time, and comments are collected quickly and easily with the scanner, and job times are tracked automatically. Meter readings can be collected on the fly and automatically tracked against a work order, eliminating the need for paper work orders.
MVP Capture Parts and PO's
MVP Capture Parts & POs allows you to track your maintenance inventory. Parts checked in and out can be charged to a work order, cost center, equipment number, or employee. For purchase order receiving, the P. O. number, item numbers, and quantities received are recorded automatically.
For more information call CMMS data group at 312.863.6500 or...
Visit the CMMS data group Web Site
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com.
LEAP™ is a unique software tool that uses probabilistic data (basic Failure Modes and Effects Analysis) or historical data (Opportunity Analysis) to identify the "significant few" -- those 20% of events that cause 80% of losses. LEAP™ assesses what COULD or DID go wrong in any process and applies values to measure the impact on an organization. The result? Reactive work stops and productivity takes a quantum leap.
LEAP™ has the unique capability to look at what COULD go wrong and what DID go wrong to help you avoid costly problems in the future.
Call the Reliability Center at 804-458-0645 or...
Visit the LEAP Web Page
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com.
Got Sour Oil?
Seal oil leakage and the continuing problem of sour oil disposal can be a maintenance nightmare. Improved seal designs are the solution to this challenge. However, until that machine comes down at turnaround, an oil purifier that can degas will save you major dollars by eliminating new oil purchases, sour oil disposal, and handling hazardous gas ladened oil.
Keep the oil in the tank and send the gases to the flare…it’s that simple!
The high performance of the ThermoJet Oil Purifier with compressor seal oil systems has been proven in numerous applications. A large gulf coast refinery experienced hydrogen contaminated seal oil leakage at 300 gallons per day. Prior to the installation of the ThermoJet, this reservoir was continually having fresh oil added and contaminated oil drained, so as to maintain a safe flash point. Cost for this operation was over $1500 per day and that did not include the disposal cost of the contaminated seal oil
With the installation of the ThermoJet, oil usage has plummeted, the flash point has stabilized and the hydrogen gas is being safely disposed into the flare system.
For more information on the LSC ThermoJet Oil Purifier call Keith at 713/464-6266 x 170 or...
Visit the LSC ThermoJet Oil Purifier Web Site
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com.
• Improve on calendar scheduled Preventive Maintenance.
You need actual run time and number of cycles on machines and tooling for effective maintenance scheduling. Instead of manually reading meters and counters, use MDT-02 Machine Data Transducers to electronically link all types of production machines to EAM/CMMS.
• Export data to EAM/CMMS and analyze equipment performance.
MDT-02 is a $295 networked "black box" that connects directly to all types of production machines. It communicates with Windows ProductionACE software that automatically exports machine cycle count and total run time to your EAM/CMMS. Software also provides a real-time dashboard of machine utilization, productivity and OEE calculations: percent of capacity, yield, uptime, standard rate.
• Beyond PM: Improve your manufacturing productivity.
ProductionACE can be economically upgraded to a complete machine monitoring, data collection, production scheduling and Preventive Maintenance application including a bi-directional link from the production floor to your ERP system.
• Economical to install.
MDT-02 doesn't need 120VAC power to run--it gets power from a Communications Interface at PC. Your plant electrician can install MDT-02 because it accepts switch, open collector and 24 to 120V AC/ DC machine cycling signals that already exist in the machine. Its housed in the familiar "single gang" metal electrical junction box so it can easily be mounted anywhere.
• Economical to purchase.
A complete system costs under $500 per machine (a 15 machine system), including on-machine MDT-02 Machine Data Transducers, multi-user ProductionACE software and 1000' of communications cable.
For more information please call 603-434-2300 or…
Visit the Production Process Web Site
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
NOW AUTOMATIC & SAFE!
Dangerous chemicals are susceptible to fire or explosions, exact flash points are key in preventing hazardous situations. Legally, flashpoint requirements must be established.
The Grabner MiniFlash is a newly developed flash point tester that is continuously closed cup and requires only 1mL of sample! It is the first tester that doesn’t test with an open flame. This allows for the instrument to be operated safely and without supervision.
Flash Point testing within the MiniFlash has been developed according to ASTM D6450, which gives results equivalent to ASTM D56, D93 or ISO 2719. The D6450 method is used worldwide for the determination of flash points of gasoline, diesel, bio-diesel, used oil, food, fragrances and many other substances. Temperature ranges from: -25° to 400°C (-13° to 750°F).
For more information, contact Petrolab Company at (518) 783-5133 or ...
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
Now you can bring iPresentation Tutorials right to your desktop, Corporate network or Maintenance Training Library with the purchase of the new RCM-1 Reliability Resources CD ROM. This CD features 66 of the best iPresentation Tutorials narrated by industry experts and no longer available online for just $99.
The iPresentation tutorials narrated on this CD-ROM are led by leading subject matter experts from around the world.
For more information call 239.985.0317 ext 112 or...
Visit the iPresentation Web Site
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
Two award-winning measurement systems from PRÜFTECHNIK now come together: The new smartSCANNER combines smartALIGN shaft alignment with VIBSCANNER vibration analysis and balancing in a single device.
smartALIGN has taken the task of laser shaft/coupling alignment to a new level of simplicity. No longer must operators memorize sequence of keystroking. ‘smart’ navigation with just a joystick and two keys. No need to consult operating manuals. On-screen help text guides the operator to the results for best corrective shimming and horizontal moves.
The VIBSCANNER® lightweight data collector features built-in sensors for ten important machine parameters: vibration acceleration, displacement and velocity according to ISO standards as well as Shock Pulse for bearing damage and lubrication condition, pump cavitation, process parameters, inspection codes, temperature and RPM. Options for vibration Spectrum, Time Waveform, one or two plane Balancing and Shaft Alignment are also available. Simple to operate with joystick navigation and crisp backlit graphic display. Measurement function includes Visual Inspection tasks. Collected measurement data can be trended, analyzed and archived with the OMNITREND® PC software. VIBCODE® compatible. Intrinsic safety (optional).
For more information call Ludeca at 305-591-8935 or...
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
The hand-held ALL-TEST PRO™ 31 incorporates tests for faults to ground, internal faults such as turn-to-turn and coil-to-coil and phase balance. Electric interference from residual or stray currents from test-object or surrounding power sources is measured by an included EMI test.
Testing frequencies are selected from a range of 25 – 800 HZ, which enables the instrument to test fractional as well as large AC/DC motors, generators and transformers, multi or single phase.
In addition, the instrument features a revolutionary, patented rotor test, which quickly finds broken rotor bars and casting voids.
The instrument is hand-held and weighs only 1 lb. It provides safe, off-line testing on de-energized machinery and will save the user downtime, unnecessary repairs and on utility bills. It will take the guess-work out of motor trouble shooting and management.
For more information call toll free 800 442-2562 or...
Visit the ALL-TEST Pro Web Site
Get "Gadget for Machinery Relaibility" email delivered to your inbox by Mainteance-news.com
The Oil Safe® professional lubrication system of interchangeable Lids, Drums and Accessories has revolutionized the transfer of lubricants from bulk storage to point of application.
Manufactured from HDPE with anti-static agents and UV stabilisers, this unique product range has many design features that significantly reduce the risk of lubricant contamination and oil spillage.
This Storage Lid has been specially designed to keep your lubrication area organised.
Use the Lids to store and transport pre-filled Drums without messy spills. It saves handling bulky 20 litre / US quart Drums and you always have lubricants ready where you need them.
This 1.5 Litre / US Quart Drum is ideal for small top-up work such as small reservoirs and oil filler bottles, particularly when mated with the Mini Spout Lid.
All Oil Safe Drums are robust, easy to fill and have identical necks and threads to mate with all types of
Oil Safe Lids.
Find your regional Oil Safe® Distributor online
Get "Gadgets for Machinery Reliability" email delivered to your inbox by Maintenance-News.com
The Phase Rotation Meter Model PR-1 is a compact rugged meter designed to identify phase sequence on three-phase systems and identify open/de-energized systems.
The Model PR-1 is ideal for installing rotating machinery, motors and for checking generator output. The Model PR-1 includes permanently attached loss-proof test leads with tangle proof separators. It is EN 61010, 600V Cat. III rated and fuse protected.
Price: $69.00.
For more information call (508) 698-2115 or...
Compressed air leaks account for between 30 and 40% of the total air demand in a factory. The compressor room ranks as the 3rd highest consumer of energy in most facilities. Finding and fixing leaks is the best opportunity we have for both energy and operating cost reduction.
Flex.US is a powerful diagnostic instrument that guarantees results. Ultrasonic waves are detected by FLEX.US and converted into representative audible sounds that are heard in the headset. FLEX.US is not affected by high levels of ambient factory noise. Its design is a unique approach to traditional testing methods.
Call SDT Toll Free 1-800-667-5325 or...
Visit the Flex.US Ultrasonic Leak Detector Web Page
The Model 5000 is a portable Monitoring System configurable to meet virtually any condition monitoring requirement through input and output modules called SMAARTBricks™. The Model 5000 is the perfect solution to solve elusive machinery problems. Vibration or Process data can be analyzed at the Model 5000, via modem, over plant network, or on your PC with Pathfinder™ Software.
Typical Applications:
Gas Turbines, Paper Machines,Vacuum Pumps, Fans, Compressors, Presses, Spindles, Machine Tools, Transfer Lines, Test Stands, Steel Rolling Mills, Roll Grinders, Aluminum Work Rolls, Gearboxes, blowers, Boiler Feed Pumps, Motors, and Centrifugal Pumps.
What customers say:
We have had one of the MAARS 5000 units for at least 3 years now and love it. We initially had some issues with a bad processor but the guys out of Knoxville bent over backwards to get things fixed. We have 16 simultaneous channels of which I have 12 set-up for vibration and 4 for temperature. The variety of channel configurations is pretty extensive and if a set-up requires a different module for the channel, they are very reasonably priced. Update and support is less than 10% of what I pay for all of my XXXXX stuff and they make some good updates, listening to what their customers tell them. I don't work for these guys in any way but really like their product. It does what we need. - A Happy Steel Plant User
Please call Buddy Lee at MAARS at 865-212-0006 or ...
This new power monitoring instrument from Dranetz-BMI has set a new standard in terms of ease of use, automated operations and advanced data capture.
Equipped with 8 independent channels, the affordable three-phase PowerGuide* 4400 is the only advanced power monitoring instrument to incorporate a color touch screen into its lightweight design. Automated setups provide instant detection of circuit types and configurations, ensuring that the instrument is immediately ready to successfully collect data. Users can select the length and mode of data collection, including troubleshooting, data logging, fault recording, inrush, power quality surveys, equipment performance testing, energy studies, and load balancing. The PowerGuide collects data at 256 samples/cycle/channel for both voltage and current and offers remote communications using RS-232, ethernet or USB options.
Data can be viewed in real time using scope mode, meter mode, event mode, harmonics spectrum or phasor diagrams. With the touch of your finger or a stylus, you can view data and zoom-in on captured disturbances for more detail and automated event characterization. Capture data on a memory card for analysis, trending, visualization and reporting using industry-leading Dran-View software. Dran-View makes it simple to trend events, correlate data, analyze worst-case scenarios, simultaneously view data from multiple sites, generate custom reports, and understand complex issues such as transients, harmonics and interharmonics.
One example of the the PowerGuide's user-friendly features is its unique annunciator "report card," which provides instant power quality answers in the field. A wide range of power monitoring data is collected, analyzed and tabulated in color-coded categories to quickly identify areas of concern, which are identified in red. Users simply drill down for more detailed information by simply touching the intuitive screen to locate the source and pinpoint the root cause of power quality disturbances.
For more information please call toll free (800) 372-6832 or...
Visit The PowerGuide Web Page
More at Maintenance-Tips.com
Making it work for your business
Efficient plant maintenance is vital to a company's ability to optimize and harmonize its production processes. For companies using SAP's R/3 system, the effective implementation and use of the Plant Maintenance (PM) component represents a strategy with considerable practical benefits.
SAP R/3 Plant Maintenance offers a clear introduction to this small but sophisticated component and provides a highly practical guide to implementing PM. Beginning with a examination of the key business processes underlying PM functionality, the book goes on to cover all the crucial aspects of maintenance planning and execution in R/3. Particular attention is given to integrating plant maintenance with a company's natural process flow.
To order call 239.985.0317 ext 112 or...
Commtest VB Series Portable Analyzers make vibration analysis easy and affordable. Automated analysis based on ISO 2372, 10816, and Technical Associates’ “The Proven Method” and statistical alarm analysis provides accurate and detailed evaluation of machine condition without requiring any previous experience with vibration analysis.
Quick measurement set-up, drag and drop route and alarm editing, advanced alarm functions, dual channel operation, single and dual plane balancing, easy to read backlit LCD, laser tachometer.
Suitable for users with no prior experience, as well as advanced features for veteran analysts. 5-Year hardware warranty and free software service pack upgrades.
For more information please call 240-632-9097 or...
Visit the Commtest Web Site
More at Maintenance-Tips.com